WeldQAS

HKS

WeldQAS


Documentation, monitoring, fault detection
WeldQAS is an automatic weld monitoring system. By monitoring welding parameters during the welding process, an immediate error reaction is possible in order to avoid consequential damage.

WeldQAS acquires real-time data from welding production, reveals inefficiencies and enables action to optimise the production process.


Features

  • Records welding parameters such as welding current, welding voltage, gas flow rate, wire feed speed during the welding process online without an additional accessory added on the welding torch
  • The WeldQAS is based on a new technology of recording high-resolution digital data and intelligent data processing in a signal processor
  • Using patented algorithms and welding parameters to detect pores, burn-through, wire defects (MSG) and other welding irregularities
  • Data are stored in databases and provide an overview for optimising and stabilising the welding production. WeldQAS is network compatible and the data are automatically stored on a central server
  • The WeldQAS series consist of a compact version, a cabinet version, and a panel version to which sensors can be connected to record process variables. Process variables can also be recorded using industrial fieldbus systems or power source-specific buses


Welding Process

  • GTAW (TIG)
  • GMAW (MIG/MAG)
  • SAW - Submerged Arc Welding
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Download the fact sheet for more information

Extra Information

WeldQAS - Compact version
System for all welding applications up to two welding torches

  • Compact size (330x200x320 mm) stand-alone or wall mounted, 10.1 inch touchscreen display
  • Mid-range CPU with passive cooling; industry flash memory with Windows embedded; LAN, USB, optional HDMI / VGA
  • Connection of two HKS sensors (8 differential inputs with 25 kHz or 4 x 250 kHz, 3 counter inputs 100 kHz)
  • 24 digital inputs and outputs
  • Profibus / Profinet / EterhnetIP available
WeldQAS - Cabinet version
System for complex applications with more than two welding torches
  • Cabinet (600x1500x520 mm), with or without wheels, 18.5 inch touchscreen display
  • High-end CPU and additional memory possible; industry flash memory for Windows IoT embedded; LAN, USB, HDMI / VGA
  • Can be located up to 200m from the measuring unit via HKS-Ethernet (hybrid cable)
  • Virtually unlimited number of measuring channels
  • Profibus / Profinet / EthernetIP available
  • Integrated database server
  • Integration of additional modules for galvanic isolation, additional relay available
WeldQAS –Panel PC with industrial housing
System for complex applications with more than two welding torches
  • Panel PC (600x600x200mm), wall or support arm mounted, 18.5 inch touchscreen display
  • High-end CPU and additional memory possible; industry flash memory for Windows IoT embedded; LAN, USB, HDMI / VGA
  • Can be located up to 200m from the measuring unit via HKS-Ethernet (hybrid cable)
  • Virtually unlimited number of measuring channels
  • Profibus / Profinet / EthernetIP available
  • Integrates with measuring robot module

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How to purchase WeldQAS

We are as eager to put ESAB product in your hands as you are to have them. That is why we sell our products through distributors who will give you the attention, support, and value you deserve. Their expertise will make sure you are happy with the purchasing process.

To make things even easier, we have developed the online shopping list. As you browse our site, you will be able to click on any product and this will be added to your shopping basket. When you have finished, you can send the list to yourself or print it out and take it in to the distributor of your choice.

To find an ESAB distributor, just use the distributor locator tool featured on every page of our site. Alternatively, you can call our support line at +44 (0) 1992 800 875 and we will point you in the right direction.


Part Numbers and Accessories

Part Numbers : WeldQAS
WeldQAS 2K-S3 (Compact) HKS0001421
WeldQAS Universal (Cabinet) HKS0002362
Accessories : WeldQAS
Standard USB Trackball Keyboard DE, EU, US HKS0000291
Network Software WeldQAS HKS0000297
Plug Adapter for Welding Voltage HKS0000322
Measuring Cable for Voltage HKS0001375
Gas Flow Sensor 30 l/min HKS0001425
Wire Sensor Stationary HKS0001427
Welding Travel Speed Sensor HKS0001429
Connecting Cable for Sensors 5 m -S3 HKS0001430
Connecting Cable for Sensors 10 m -S3 HKS0001431
Connecting Cable for Sensors 20 m -S3 HKS0001432
Fieldbus Profinet HKS0001452
Fieldbus Profibus HKS0001454
Wire Sensor SAW 3-5 mm HKS0001471
Connecting Cable 10 m for DIG I/O-S3 HKS0001573
Connecting Cable 20 m for DIG I/O-S3 HKS0001574
Connecting Cable 25 m for DIG I/O-S3 HKS0001575
Connecting Cable 15 m for DIG I/O-S3 HKS0001591
Process Sensor P100-S3 HKS0001621
Extension Cable for Gas Sensor Basic Price HKS0001903
Extension Cable for Gas Sensor, supplement per metre HKS0001904
Connecting Cable for Sensors 1 m -S3 HKS0002337
Extension Cable for Wire Sensor Basic Price HKS0002358
Extension Cable for Wire Sensor, supplement per metre HKS0002359
S3 Interface (F/U Converter) HKS0002360
Process Sensor P350/500 HKS0002381
Process Sensor P700/1000 HKS0002382
Process Sensor P1400/2000 HKS0002383
Process Sensor P2800/4000 HKS0002384
Robot S3 Module 2k HKS0002395
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